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F-Type 3-Roll Rubber Calender Machine with 500mm Cylinder Diameter 10kW Power and 1000mm Roll Length for High-Quality Composite Rubber

F-Type 3-Roll Rubber Calender Machine with 500mm Cylinder Diameter 10kW Power and 1000mm Roll Length for High-Quality Composite Rubber

Markenbezeichnung: Beishun
Modellnummer: XY-3I/450×1400
MOQ: 1 Satz
Preis: Verhandlungsfähig
Verpackungsdetails: 20GP
Zahlungsbedingungen: L/C, T/T, Western Union
Einzelheiten
Herkunftsort:
Qingdao
Zertifizierung:
ISO/CE
Kolben:
Kühlgeschichtetes Gusseisen HS 72-75 Härte
Einheits-Bereichs-Druck:
21 kg/cm2
Automatische Note:
SPS oder Handbuch
Zylinderdurchmesser:
500mm
Verpackung:
FCL/LCL
Struktur:
Säule/Rahmen
Schlaganfall:
300mm
Zustand:
NEU
Arbeitsschicht:
1,2,4
Arbeitsschicht:
Als Ihre Anforderungen
Verwendung:
Für die Herstellung größerer Gummiprodukte
Stromspannung:
220V
Zylinderanschlag:
Maßgeschneidert
Typ:
Spalte
Leistung:
10 kW
Anzahl der Walzen:
Drei
Kernkomponenten:
PLC, Maschine, Lager, Gang, Pumpe
Rolllänge:
1000 mm
Heizmethode:
Elektrisch
Kühlsystem:
Optional
Härte der Walzenoberfläche:
HS72-75
Rollmaterial:
gekühltes Gusseisen
Zeitraum garantieren:
12 Monate
Rollenmaterial:
Naylon/Stahl/gekühltes Gusseisen
Rolle:
Legiertes Hartgusseisen
Maximaler Druck:
10mpa
Garantie:
5 Jahre
Vakuumsystem:
Optional
Farbe:
alle
Versorgungsmaterial-Fähigkeit:
20Sets
Hervorheben:

500mm Cylinder Diameter Rubber Calender Machine

,

10kW Power 3-Roll Calender

,

1000mm Roll Length F-Type Calender

Produktbeschreibung
F-Type 3-Roll Rubber Calender for High-Quality Composite Rubber Production
What is an F-Type 3-Roll Calender?

The "F-Type" configuration features three rolls arranged vertically or near-vertically, resembling the letter "F". Material feeds between the top and middle rolls and exits between the middle and bottom rolls. The three precisely machined cylinders rotate in opposite directions to process rubber compounds into continuous sheets.

Key Features and Advantages
Superior Sheet Quality and Dimensional Accuracy
  • Precision Roll Grinding: Rolls ground to tight tolerances ensure perfect cylindricality and eliminate thickness variations.
  • Roll Bending Compensation: Hydraulic cross-axis adjustment counters roll bowing under pressure for uniform sheet thickness.
  • Controlled Nip (Gap): Micro-adjustable gaps between rolls enable precise thickness control.
Excellent for Composite and Laminated Structures
  • Specialized for Friction Coating and Topping processes
  • Simultaneously processes fabric substrates (nylon, polyester, steel cord) with rubber compounds
  • Speed differential between rolls forces rubber penetration into fabric weave
  • Bottom nip allows lamination of additional rubber layers or final sizing
  • Ideal for conveyor belts, tire carcasses, and inflatable rafts
Efficient Heating and Cooling
  • Heat exchange rolls maintain precise temperature profiles using steam, hot water, or thermal oil
  • Hot rolls maintain compound viscosity for processing
  • Cooler rolls at final nip "set" the sheet and prevent sticking (airing process)
Robust Construction and Control
  • Heavy-duty frame withstands significant separating forces
  • Variable-speed motors enable precise roll speed and friction ratio control
  • Integrated PLC and HMI for recipe storage, process automation, and repeatability
Technical Specifications
Model Roller Dia * Length (mm) Mid-Roller Liner Speed (m/min) Calendaring Width (mm)
XY-3I1120360*11207.5-22.5900
XY-3L1120360*11202-20900
XY-3I1400400*14008.8-26.391200
XY-3I1450450*14502.5-251225
XY-3F1600510*16002.5-251375
XY-3F1520560*15201.5-151200
XY-3F1830610*17304.5-451500
XY-3F2540810*25403-302300
XY-3F3400900*34000.54-5.43200
XY-4F1120360*11207-21900
XY-4F1400400*14008.8-26.391200
XY-4Γ1600560*16003.5-301400
Typical Process Flow
  1. Pre-Feeding: Pre-warmed rubber compound fed into top nip via extruder or 2-roll mill
  2. Fabric Insertion: Fabric substrate fed between rubber compound and middle roll
  3. Coating (Top Nip): Rubber forced into fabric weave under heat and pressure with speed differential
  4. Lamination/Sizing (Bottom Nip): Coated fabric calendered to final gauge or laminated with additional rubber layer
  5. Take-Off and Cooling: Finished sheet stripped by precision conveyor and cooled over drums to stabilize dimensions
Comparison with Other Calender Types
  • Inverted L-Type (4-Roll): Better for simple sheeting but less effective for friction coating
  • Z-Type (4-Roll): Minimizes roll deflection but more complex for fabric coating applications
Why Choose the F-Type 3-Roll Calender?

This system uniquely combines three critical functions in one continuous process:

  • Precision sheeting with exceptional thickness uniformity
  • Superior fabric coating capability for strong, void-free bonds
  • Efficient laminating of multiple rubber and fabric layers

The F-type 3-roll rubber calender is indispensable for manufacturing high-performance rubber products requiring consistency, strength, and precision.

F-Type 3-Roll Rubber Calender Machine with 500mm Cylinder Diameter 10kW Power and 1000mm Roll Length for High-Quality Composite Rubber 0
Guter Preis  Online

Einzelheiten Zu Den Produkten

Heim > Produits >
Gummikalender-Maschine
>
F-Type 3-Roll Rubber Calender Machine with 500mm Cylinder Diameter 10kW Power and 1000mm Roll Length for High-Quality Composite Rubber

F-Type 3-Roll Rubber Calender Machine with 500mm Cylinder Diameter 10kW Power and 1000mm Roll Length for High-Quality Composite Rubber

Markenbezeichnung: Beishun
Modellnummer: XY-3I/450×1400
MOQ: 1 Satz
Preis: Verhandlungsfähig
Verpackungsdetails: 20GP
Zahlungsbedingungen: L/C, T/T, Western Union
Einzelheiten
Herkunftsort:
Qingdao
Markenname:
Beishun
Zertifizierung:
ISO/CE
Modellnummer:
XY-3I/450×1400
Kolben:
Kühlgeschichtetes Gusseisen HS 72-75 Härte
Einheits-Bereichs-Druck:
21 kg/cm2
Automatische Note:
SPS oder Handbuch
Zylinderdurchmesser:
500mm
Verpackung:
FCL/LCL
Struktur:
Säule/Rahmen
Schlaganfall:
300mm
Zustand:
NEU
Arbeitsschicht:
1,2,4
Arbeitsschicht:
Als Ihre Anforderungen
Verwendung:
Für die Herstellung größerer Gummiprodukte
Stromspannung:
220V
Zylinderanschlag:
Maßgeschneidert
Typ:
Spalte
Leistung:
10 kW
Anzahl der Walzen:
Drei
Kernkomponenten:
PLC, Maschine, Lager, Gang, Pumpe
Rolllänge:
1000 mm
Heizmethode:
Elektrisch
Kühlsystem:
Optional
Härte der Walzenoberfläche:
HS72-75
Rollmaterial:
gekühltes Gusseisen
Zeitraum garantieren:
12 Monate
Rollenmaterial:
Naylon/Stahl/gekühltes Gusseisen
Rolle:
Legiertes Hartgusseisen
Maximaler Druck:
10mpa
Garantie:
5 Jahre
Vakuumsystem:
Optional
Farbe:
alle
Min Bestellmenge:
1 Satz
Preis:
Verhandlungsfähig
Verpackung Informationen:
20GP
Lieferzeit:
30-tägig
Zahlungsbedingungen:
L/C, T/T, Western Union
Versorgungsmaterial-Fähigkeit:
20Sets
Hervorheben:

500mm Cylinder Diameter Rubber Calender Machine

,

10kW Power 3-Roll Calender

,

1000mm Roll Length F-Type Calender

Produktbeschreibung
F-Type 3-Roll Rubber Calender for High-Quality Composite Rubber Production
What is an F-Type 3-Roll Calender?

The "F-Type" configuration features three rolls arranged vertically or near-vertically, resembling the letter "F". Material feeds between the top and middle rolls and exits between the middle and bottom rolls. The three precisely machined cylinders rotate in opposite directions to process rubber compounds into continuous sheets.

Key Features and Advantages
Superior Sheet Quality and Dimensional Accuracy
  • Precision Roll Grinding: Rolls ground to tight tolerances ensure perfect cylindricality and eliminate thickness variations.
  • Roll Bending Compensation: Hydraulic cross-axis adjustment counters roll bowing under pressure for uniform sheet thickness.
  • Controlled Nip (Gap): Micro-adjustable gaps between rolls enable precise thickness control.
Excellent for Composite and Laminated Structures
  • Specialized for Friction Coating and Topping processes
  • Simultaneously processes fabric substrates (nylon, polyester, steel cord) with rubber compounds
  • Speed differential between rolls forces rubber penetration into fabric weave
  • Bottom nip allows lamination of additional rubber layers or final sizing
  • Ideal for conveyor belts, tire carcasses, and inflatable rafts
Efficient Heating and Cooling
  • Heat exchange rolls maintain precise temperature profiles using steam, hot water, or thermal oil
  • Hot rolls maintain compound viscosity for processing
  • Cooler rolls at final nip "set" the sheet and prevent sticking (airing process)
Robust Construction and Control
  • Heavy-duty frame withstands significant separating forces
  • Variable-speed motors enable precise roll speed and friction ratio control
  • Integrated PLC and HMI for recipe storage, process automation, and repeatability
Technical Specifications
Model Roller Dia * Length (mm) Mid-Roller Liner Speed (m/min) Calendaring Width (mm)
XY-3I1120360*11207.5-22.5900
XY-3L1120360*11202-20900
XY-3I1400400*14008.8-26.391200
XY-3I1450450*14502.5-251225
XY-3F1600510*16002.5-251375
XY-3F1520560*15201.5-151200
XY-3F1830610*17304.5-451500
XY-3F2540810*25403-302300
XY-3F3400900*34000.54-5.43200
XY-4F1120360*11207-21900
XY-4F1400400*14008.8-26.391200
XY-4Γ1600560*16003.5-301400
Typical Process Flow
  1. Pre-Feeding: Pre-warmed rubber compound fed into top nip via extruder or 2-roll mill
  2. Fabric Insertion: Fabric substrate fed between rubber compound and middle roll
  3. Coating (Top Nip): Rubber forced into fabric weave under heat and pressure with speed differential
  4. Lamination/Sizing (Bottom Nip): Coated fabric calendered to final gauge or laminated with additional rubber layer
  5. Take-Off and Cooling: Finished sheet stripped by precision conveyor and cooled over drums to stabilize dimensions
Comparison with Other Calender Types
  • Inverted L-Type (4-Roll): Better for simple sheeting but less effective for friction coating
  • Z-Type (4-Roll): Minimizes roll deflection but more complex for fabric coating applications
Why Choose the F-Type 3-Roll Calender?

This system uniquely combines three critical functions in one continuous process:

  • Precision sheeting with exceptional thickness uniformity
  • Superior fabric coating capability for strong, void-free bonds
  • Efficient laminating of multiple rubber and fabric layers

The F-type 3-roll rubber calender is indispensable for manufacturing high-performance rubber products requiring consistency, strength, and precision.

F-Type 3-Roll Rubber Calender Machine with 500mm Cylinder Diameter 10kW Power and 1000mm Roll Length for High-Quality Composite Rubber 0